Soccerwear
At Khayams International, we specialize in designing and manufacturing high-performance soccerwear that combines comfort, durability, and advanced technology. From jerseys and shorts to socks and accessories, our soccerwear is designed to help players perform at their best while offering a stylish and comfortable fit.
Design & Development
Market Research & Player Requirements: We begin by understanding the needs of professional athletes, amateur players, and fans. We take into account the latest trends in soccer fashion, as well as feedback from players about the fit, comfort, and performance features they require.
Design Prototyping: Our design team creates initial sketches based on market analysis and player input. Prototypes are made using advanced software to model the designs and test their functionality and aesthetics.
Material Selection: We carefully choose fabrics that offer high breathability, moisture-wicking, durability, and flexibility. Common materials include polyester, nylon, elastane, and performance blends designed to enhance movement and comfort during intense play.
Material Sourcing
Lightweight, Moisture-Wicking Fabrics: Soccerwear needs to be lightweight and breathable. We use fabrics that draw moisture away from the skin, keeping players cool and dry during matches. Fabrics like polyester, moisture-wicking polyester blends, and nylon are sourced to meet these requirements.
Stretch Fabrics: We incorporate elastane or spandex into the material mix to ensure that the garments provide a perfect fit and allow for free movement during soccer activities.
Durable Fabrics: For areas that experience high friction, such as shorts and jerseys, we use reinforced fabrics that resist wear and tear over time. These fabrics are designed to withstand rigorous training sessions and competitive play.
Eco-friendly Options: We also offer environmentally conscious soccerwear made from recycled polyester and sustainable materials, appealing to customers who prioritize sustainability.
Pattern Making & Cutting
Pattern Creation: Using advanced pattern-making software, we design and create patterns for various soccerwear items, including jerseys, shorts, and training gear. The patterns ensure an ergonomic fit that allows players to move freely without restriction.
Cutting the Material: Using precise cutting methods, both automated and manual, we cut the materials according to the patterns. This ensures consistency in size and fit, reducing fabric waste and improving production efficiency.
Assembly & Sewing
Sewing: Skilled seamstresses stitch the cut pieces together, using strong and durable threads. Reinforced stitching is applied to areas that experience stress during play, such as seams and cuffs.
Elastic Bands & Waistbands: For items like shorts and socks, elastic bands are sewn in to ensure the garment stays in place during action. Adjustable drawstrings are added to some shorts for a customizable fit.
Ventilation Zones: To enhance comfort, mesh panels or perforated zones are sewn into the garments to promote airflow and help regulate body temperature during exertion.
Printing, Embroidery, & Branding
Logo and Sponsor Printing: We use techniques like screen printing, sublimation, and heat transfers to apply team logos, brand names, and sponsor logos onto the jerseys, shorts, and other apparel. These techniques ensure vibrant, long-lasting graphics that won't fade or peel.
Embroidery: For a premium look, embroidery is used for logos or team names on specific areas like the chest, sleeves, and back.
Customization: We also offer player-specific customization options, such as printing player names and numbers on the back of jerseys. This allows for personalized team kits.
Testing & Quality Control
Performance Testing: Every piece of soccerwear undergoes extensive testing to ensure it meets the necessary standards for performance. This includes flexibility tests, stretch tests, and moisture-wicking assessments to ensure that the fabric performs as expected during active use.
Durability Testing: We test the wear-and-tear resistance of our garments to ensure they maintain their shape, color, and functionality even after prolonged use and washing.
Fit Testing: We conduct extensive fit tests to ensure that the soccerwear offers the right balance of comfort and performance. Adjustments are made based on athlete feedback to ensure an optimal fit.
Finishing & Detailing
Ironing & Pressing: After assembly, the garments are carefully pressed to remove any wrinkles and ensure they look polished before packaging.
Final Inspection: Each product undergoes a detailed inspection to ensure that it meets our high standards for quality. We check for stitching consistency, design accuracy, and overall fit before packaging.
Packaging & Distribution
Packaging: The finished soccerwear is carefully folded and packaged, often in eco-friendly packaging. The packaging includes care instructions and size labels to ensure the customer receives the product in top condition.
Global Distribution: We ship our products to retailers and customers around the world through trusted logistics partners, ensuring timely and secure delivery.
Sustainability & Innovation
Eco-friendly Materials: In line with our commitment to sustainability, we are constantly exploring the use of recycled fabrics and sustainable production methods to reduce our environmental footprint.
Innovative Features: We continuously innovate by integrating features such as anti-odor treatment, UV protection, and lightweight performance fabrics to improve the overall quality and functionality of our soccerwear.
Summary: At Khayams International, we pride ourselves on creating soccerwear that supports players in every match. Our garments are made with advanced fabrics, precision manufacturing, and attention to performance, ensuring that athletes enjoy the best possible experience, whether training or competing. Each piece is designed to offer flexibility, comfort, and durability, so players can focus on what truly matters—winning.